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No one is really sure just
how long people have been practicing the art and
science of making this wonderful product from the
sap of a tree. However, there are two basic
schools of thought about the origin of maple
syrup.
The first group identifies with Native American
legend and lore that maple syrup and maple sugar
was being made before recorded history. Native
Americans were the first to discover
'sinzibuckwud', the Algonquin (a Native American
tribe) word for maple syrup, meaning literally
'drawn from wood'.
The Native Americans were the first to recognize
the sap as a source of energy and nutrition. They
would use their tomahawks to make V-shaped
incisions in the trees. Then, they would insert
reeds or concave pieces of bark to run the sap
into buckets made from birch bark. Due to the
lack of proper equipment, the sap was slightly
concentrated either by throwing hot stones in the
bucket, or by leaving it overnight and disposing
with the layer of ice out which had formed on
top. It was drunk as a sweet drink or used in
cooking. It is possible that maple-cured bacon
began with this process.
Before the advent of Europeans, the Natives used
clay pots to boil maple sap over simple fires
protected only by a roof of tree branches. This
was the first version of the sugar shack. Over
the years, this evolved to the point where the
sugar shack is not only a place where maple syrup
is produced, but also a gathering place where a
traditional meal can be enjoyed.
However, some historians
maintain that the Natives did not have the
technology or tools to perform the necessary
boiling of sap to make either product let alone
both.
The first white settlers and fur traders
introduced wooden buckets to the process, as well
as iron and copper kettles. In the early days of
colonization, it was the Natives who showed
French settlers how to tap the trunk of a tree at
the outset of spring, harvest the sap and boil it
to evaporate some of the water. This custom
quickly became an integral part of colony life
and during the 17th and 18th centuries, syrup was
a major source of high quality pure sugar. Later,
however, they would learn to bore holes in the
trees and hang their buckets on home-made spouts.
Maple Sugar production was especially important
due to the fact that other types of sugar were
hard to find and expensive. It was as common on
the table as salt is today.
Even if production methods have been streamlined
since colonial days, they remain basically the
same. The sap must first be collected and
distilled carefully so that you get the same
totally natural, totally pure syrup without any
chemical agents or preservatives.
Early maple syrup was made by boiling 40 gallons
of sap over an open fire until you had one gallon
of syrup. This was both time consuming and labor
intensive, especially considering that the sap
needed to be hauled to the fire in the first
place.
The process underwent little change over the
first two hundred years of recorded maple making.
However, during the Civil War, the tin can was
invented. The tin can was made of sheet metal. It
didnt take syrup makers long to realize
that a large flat sheet metal pan was more
efficient for boiling than a heavy rounded iron
kettle which let much of the heat slide past.
Virtually all syrup makers in
the past were self sufficient dairy farmers who
made syrup and sugar during the off season of the
farm for their own use and for extra income.
These farmers were, and continue to be, folks who
look at a process and say to themselves, 'There
has to be a faster, more efficient, easier way to
do this.' Then, in
approximately 1864, a Canadian borrowed some
design ideas from sorghum (what us northerners
call molasses) evaporators and put a series of
baffles in the flat pans to channel the boiling
sap. The ideas continued to flow. In 1872 a
Vermonter developed an evaporator with two pans
and a metal arch or firebox which greatly
decreased boiling time. Seventeen years later, in
1889, another Canadian bent the tin that formed
the bottom of a pan into a series of flues which
increased the heated surface area of the pan and
again decreased boiling time.
For the most part technology stayed at this point
for almost another century, until the
1960s, when it was no longer a self
sufficient enterprise with large families as farm
hands. Because syrup making is so labor intensive
a farmer could no longer afford to hire the large
crew it would take to gather all the buckets and
haul the sap to the evaporator house. During the
energy crunch of the 1970s, syrup makers
responded with another surge of technological
breakthroughs. Tubing systems, which had been
experimented with since the early part of the
century, were perfected and the sap came directly
from the tree to the evaporator house. Vacuum
pumps were added to the tubing systems.
Pre-heaters were developed to "recycle"
heat lost in the steam. Reverse-osmosis filters
were developed to take a portion of water out of
the sap before it was boiled. Several producers
even obtained surplus desalinization machines
from the U.S. Navy and used them to take a
portion of water out of the sap prior to boiling.
In fact, one is still in use by a producer
South-East of Grand Rapids, Michigan.
History is nothing without
our learning lessons from it. Today the
technological developments continue. Improvements
continue in tubing. Similarly, new filtering
techniques, "supercharged" preheaters,
and better storage containers have been
developed. Research continues on pest control and
improved woodlot management. |
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