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Maple water is transformed into maple syrup in a
sugarhouse, or "sugar shack." The
finest syrup can only be made from fresh, clean
sap. The collected sap is boiled down into syrup.
The art of sugaring is centered on the evaporator
which, fired by wood, oil or gas, heats the sap
until it boils, sending billows of steam up
through the vent or cupola at the top of the
sugarhouse. From the time the maple water is
poured into the evaporator to the time it turns
into syrup, it undergoes a complex chain of
chemical reactions which produce the
characteristically "maple" colour and
flavour.
The sap will deteriorate if not attended to
quickly. The sap must be boiled the same day it
is gathered, so a hot and steady fire is kept
going at all times.
The "boiling down"
process is slow - sometimes continuing far into
the night. Evaporation that is too slow or too
fast will affect the color, flavor and texture of
the syrup. At sea level, the correct temperature
for evaporation is 104ºC. However, since the
boiling point varies with altitude, a thermometer
must be used to adjust the cooking temperature.
For example, in a region where the boiling point
of water is 98ºC (or 2ºC below normal), the
cooking temperature of the sap must also be
reduced by 2ºC (to 102ºC). There is, on average
a 40:1 ratio when it comes to acquiring Maple
Syrup. Around 40 litres (or gallons) of maple
water must be evaporated to produce 1 litre (or
gallon) of syrup. Most of the water (66%) in it
evaporates during this process, leaving
concentrated maple syrup.
Increasingly, producers are using machines that
partially concentrate the sap by reverse osmosis,
an advanced technique which offers energy savings
of 60%, while conserving original maple product
characteristics.
Maple syrup must be filtered to remove the
impurities that could affect its appearance and
flavor. It is important to adjust the density to
between 66º and 67º Brix (the Brix unit of
measurement indicates the risk of fermentation or
crystallization). The syrup is then bottled or
put in galvanized metal cans while still very hot
(87ºC or more). The heat sterilizes the
containers and prevents the formation of mold. |
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